Friday, July 17, 2015

Manufacturing process of Silk Sarees


Silk Sarees:
India is the second largest producer of silk, contributing to about 18 per cent of the world production. It will be interesting to mention who is the first one. The vibrant colours, light weight, resilience and excellent drape etc. have made silk sarees, the irresistible and unavoidable companion of Indian women. Indian silk is popular all over the world with its variety of designs, weaves and patterns.

Manufacturing process:
The entire process of starting from the eggs till the worms are grown up and cocoons are formed .The silk farmers let the caterpillars that make the largest cocoons, to turn into moths. The moths then laid eggs and the eggs hatched out more caterpillars making even bigger cocoons. Over the centuries, the size of the cocoon has increased and silkworm cocoons are now much bigger than the cocoons of other caterpillars (see picture). At least half a mile of continuous thread may come from one cocoon.
The silk threads are then dipped in colour liquid and used for preparing the colourful silk Saree. Chinese are the ones who started the manufacturing the silk sarees. Out of the numerous species of silk moths, scientists have enumerated about 70 silk moths which are of some economic value.
Although the bulk of world silk supply comes from the silk moth Bombyx  Mori which is domesticated, the other varieties of silk are known as wild silk, as they are grown in remote forest trees in natural conditions.
The four commercially known varieties of natural silk are (1) Mulberry silk (2) Tasar or Oak Tasar silk (3) Muga silk and (4) Eri silk.

    

  





Mulberry Silk:
Comes from the silk worm “Bombyx mori” which feeds on the mulberry plant. In India, the major mulberry silk producing states are Karnataka, Andhra Pradesh, West Bengal, Tamil Nadu and Jammu & Kashmir.

Tasar Silk:
Less lustrous than mulberry silk, Tassar silk is used mainly for furnishings and interiors. Tasar silk is generated by the silkworm, Antheraea mylitta which mainly thrive on the food plants Asan and Arjun. It is cultivated in the states of Jharkhand, Chattisgarh and Orissa, besides Maharashtra, West Bengal and Andhra Pradesh. A wide range of silk fabrics are produced at different production centers both Handloom and Powerlooms. A brief account of the range of fabrics is furnished below, as is known by its popular names.

Muga Silk:
The pride of Assam is known for its natural shimmering golden yellow colour. It is obtained from semi-domesticated multivoltine silkworm, Antheraea assamensis. These silkworms feed on the aromatic leaves of Som and Soalu plants. The muga silk, a high value product is used in products like sarees, mekhalas, chaddars etc.

Eri Silk:
Also known as the Endi or Errandi silk is thick, warm, soft, rare and very long lasting. India is a major producer of Eri Silk. It is grown in Assam and eastern parts of India. It is also found in Bihar, West Bengal and Orissa. Eri silk is produced by Philosamia ricini that feeds mainly on castor leaves.